Automated Swarf Removal System
Automatic Swarf Removal Unit (ASRU)
RIGTOOLS has developed the Automatic Swarf Removal Unit to mitigate the hazards associated with handling ditch magnets.
Continuous cleaning of the magnetic surface means that the maximum magnetic field is exposed to the drilling fluid.
With the Patented ASRU - Swarf removal is now a totally automated process with minimal human involvement!
Facts
The Automated Swarf Recovery Unit (ASRU) is positioned
upstream of the shale shakers, typically within the header box
or flowline, to maximize particle recovery efficiency.
Equipped with powerful permanent magnets in each wheel,
the ASRU captures magnetic particles as the wheels turn slowly
in the drilling fluid. These particles are removed into a
collection tray, ensuring a consistently clean magnetic surface
is maintained for effective operation.
This setup ensures a strong magnetic field is always ready to
attract swarf, thereby improving the recovery of magnetic
particles from the mud system. Removing these particles helps
prevent potential failures in mud pumps and MWD tools, and
reduces errors in magnetic surveys.
The ASRU is powered by an ATEX Zone 1 motor and is
certified for use in Zone 1 areas, providing safety and reliability
in challenging environments.
Advantages
High strength permanent magnet
Customizable to different flowline/header box arrangements
add or remove wheels.
"Plug and play installation"
Little to no modification to existing header box is required
Benefits
Eliminate hazards from handling and cleaning heavy ditch magnets
Reduce wear and tear on drilling equipment.
Mitigate risk of downhole tool failure
Reduce NPT
Video
TYPHOON v.3
TYPHOON v.3
Automated pipe handling systems have allowed many conventional rig floor tasks to become obsolete. Yet a fundamental operation – wiping the pipe when POOH, still relies on technology from the days of wooden derricks. With 100% Red Zone compliance a non-negotiable in today’s Drilling industry, there existed a gap in technology that RIGTOOLS identified and have solved with the TYPHOON v3.
Facts
The TYPHOON Wiper is tailor-made to fit on top of the diverter or bell nipple. It connects to the rig’s HP water system or a special HP unit fit for purpose. In addition LP air is connected for actuation of the rubber wiping blades.
Actuation of water/wiper blades can be done locally on the drill floor or remotely from Driller’s Cabin.
- Heavy duty stainless steel.
- HP water nozzles for cleaning BHA components.
- Require: HP water at 150-200 bar, 20-24 liter/min.
- 8 adjustable rubber blades for wiping DP,HWDP,DCs etc.
- Require: LP air at 6-7 bar, 1000lpm for operation of slew motor.
- Machinery ATEX certified for zone 1.
- ID minimum – Greater than 18 ¾”
- In compliance with ”Dropped Object Prevention Handbook”.
Advantages
- Easy to install on top of diverter or bell nipple.
- Improves safety on drill floor.
- No risk of dropped objects.
- No debris on drill floor or windows from using manual HP cleaning. All debris will be kept below rotary. Clean and tidy.
- BHA and DP string will be pulled faster out of hole, no stops for manual cleaning.
- Clean BHA when racking back or laying down on deck.
Benefits
- TYPHOON Wiper eliminates personnel performing manual cleaning in Red Zone when BHA and DP is pulled through rotary.
- Cost savings on purchase of wiper rubbers.
- Rig time savings on installation/removal of wiper rubbers on every trip.
- Rig time savings when pulling BHA through RT.
No mud on slips. - Eliminates handling of master bushings prior to POOH if installing wiper rubber below the table.
- Eliminates hazards of mud on rotary table if wiper rubber installed above table.
- Blades adjustable through full range from 18 ¾” to 2 7/8” – Ability to wipe casing, standalone screens, completion jewellery.
- No exposure to the danger of dropped objects or working close to remote operated machines on drill floor – 100% Red zone compliance
- The tool only uses very limited water volume when HP cleaning the BHA
We can provide a suitable HP Cleaner for your MONSOON Shaker Screen Washer / COBRA Wash & Dope Tool / TYPHOON Wiper / BHA Wash Tool / SPEEDY Gonzales Pin Cleaner.
Standard Hole Cover
Standard Hole Cover
Standard Hole Cover made of aluminum to prevent objects from falling down the well.
Facts
Made of aluminum.
OD is 30” with pins to fit in holes in rotary table.
Customized metal covers can be made on request.
Advantages
The Standard Hole Cover is lightweight yet durable quality.
No loose metal items are used.
Benefits
Hole Covers are easy and fast to install and remove from rotary table.
They fit tightly into rotary table and thereby prevent smaller items dropping into the well.
Speed Cover
SPEED Cover
SPEED Cover for fast installation around tubulars to avoid dropped objects into the well.
Facts
Metal frame with flexible rubber opening and durable high visibility tarpaulin.
OD is 41” and ID varies depending on DP size.
Customized covers can be made on request.
Advantages
The SPEED Cover is lightweight alloy yet durable. Velcro. No loose metal items are used.
Fastest possible way to seal the opening effectively.
Benefits
SPEED Covers are easy and fast to install and remove.
With the use of dedicated size the cover fits tightly around tubulars and thereby prevent smaller items from dropping into the well.
Video
FOSV Handling Tool
FOSV Handling Tool
The handling tool is installed in the Fully Open Safety Valve / Kelly Valve in advance.
Facts
If the well flows through the drill pipe the FOSV with pre-installed FOSV Handling Tool can instantly be lifted by tugger and installed.
Delivered with full certification and SWL.
We can deliver for all safety valve thread types.
Advantages
No manual chain tongs are required. When using FOSV Handling Tool, safety valves can easily be stabbed and screwed in.
Benefits
The design contributes to fastest possible action and thereby reduces the risk of delays.
The circular handle creates sufficient torque enabling one man to tighten the FOSV by hand.
Reviews
BACKSAVER Slips Lifter
BACKSAVER Slips Lifter
The ROUGHNECK BACKSAVER is a power slips lifter which eliminates the need of manual handling of heavy slips. It can be operated from the driller’s console or at a safe distance.
Facts
The BACKSAVER Slips Lifter can be hydraulic or pneumatic operated as per customer requirements.
Advantages
Easy and quick to install.
Benefits
Personnel is kept out of Red Zone. Personnel will not have to lift heavy slips which is safer and more efficient. The number of personnel required on the rig floor is reduced.
Rental
We can provide rental of BACKSAVER Slips Lifter.
Standard solution to fit all rotary tables.
Delivery time: Stock item
Video
Elevator Handling Tool
Elevator Handling Tool
When auto or manual elevator is hanging on the bails, then simply pick up the Elevator Handling Tool with a winch and close the elevator around the Elevator Handling Tool. Now the elevator can safely be lifted out of the bails.
Facts
Made of stainless steel.
Delivered with full lifting certification.
Weight only 11 kg.
Made in 3 sizes:
12"
16"
25"
Can also be customized
Advantages
Slings are no longer required.
Benefits
Elevator Handling Tool improves safety and efficiency when handling any size manual and auto elevators.
No risk of dropping the elevator.
SAFELIFT
SAFELIFT
The SAFELIFT is mounted directly on plug valves for a safer lifting and handling of plug valves.
Facts
Lightweight aluminum design weighing only 2 kg.
Tailor-made to fit Anson, FMC and SPM-valves.
Advantages
Easy opening and closing of valves. No handling bars required. SAFELIFT ensures firm and secure grip when lifting plug valves and can stay on while the valve while is in use.
Benefits
Improves ergonomics when two people sharing the load while handling valves.
When two people use the SAFELIFT on staircases they can carry the load with one hand and keep the other hand on the handrail.
SAFELIFT makes it easier to see whether the valve is in open or closed position.
Container Access Ramp
Container Access Ramp
The ideal solution to provide fast and safe access to containers when and where you need it.
Facts
Made of aluminum with anti-slip surface.
Model Width
B800 800 mm
B1000 1000 mm
B1200 1200 mm
Available in standard measurements or tailor-made to your specific requirements.
Advantages
The ramp is lightweight and has transport wheels and built-in handles.
Benefits
One person can easily transport, handle and position the Container Access Ramp due to the lightweight, the built-in handles and transport wheels. Ensures a safe and even floor, eg. when moving goods with trolleys, etc.
PONCHO Hole Cover
PONCHO Hole Cover
PONCHO Hole Cover made of tarpaulin to avoid dropped objects into the well doing completion jobs.
Facts
Made of durable high visibility tarpaulin.
OD is 75” with flexible Velcro collar.
ID in following standard sizes:
3 - 8"
8 ½ - 14"
14 - 20"
Customized tarpaulin or alloy covers can be made on request.
Advantages
The PONCHO is lightweight yet durable quality and using only Velcro. No metal items are used.
Benefits
PONCHO's are easy and fast to attach and detach.
They fit tightly around a wide range of tubulars and thereby prevent smaller items dropping into the well.
