Automated Swarf Removal System

Automatic Swarf Removal Unit (ASRU)


RIGTOOLS has developed the Automatic Swarf Removal Unit to mitigate the hazards associated with handling ditch magnets.
Continuous cleaning of the magnetic surface means that the maximum magnetic field is exposed to the drilling fluid.
With the Patented ASRU - Swarf removal is now a totally automated process with minimal human involvement!

Facts

The Automated Swarf Recovery Unit (ASRU) is positioned
upstream of the shale shakers, typically within the header box
or flowline, to maximize particle recovery efficiency.

 

Equipped with powerful permanent magnets in each wheel,
the ASRU captures magnetic particles as the wheels turn slowly
in the drilling fluid. These particles are removed into a
collection tray, ensuring a consistently clean magnetic surface
is maintained for effective operation.

 

This setup ensures a strong magnetic field is always ready to
attract swarf, thereby improving the recovery of magnetic
particles from the mud system. Removing these particles helps
prevent potential failures in mud pumps and MWD tools, and
reduces errors in magnetic surveys.

 

The ASRU is powered by an ATEX Zone 1 motor and is
certified for use in Zone 1 areas, providing safety and reliability
in challenging environments.


Advantages

High strength permanent magnet

Customizable to different flowline/header box arrangements
add or remove wheels.

"Plug and play installation"

Little to no modification to existing header box is required


Benefits

Eliminate hazards from handling and cleaning heavy ditch magnets
Reduce wear and tear on drilling equipment.
Mitigate risk of downhole tool failure
Reduce NPT


Index Rigtools

Safety and efficiency


Experience increased safety and efficiency based on unique high quality equipment and solutions.

Choose from a variety of patented solutions to implement higher standards in your drilling operation.

We can modify our standard tools to ensure an exact fit on your rig and functioning interface.

Based on your requirements we can also tailor-make a one-off solution that once and for all solves your everyday drilling problem.

To our daily users of RIGTOOLS every minute and every safety precaution is most important and the key to successful oil field operations.

How may we help you ?

Our customers

Drilling teams prefer RIGTOOLS products because we can demonstrate efficiency, cost reductions and improved safe.

International service

From our HQ in Denmark as well as our North American subsidiary we provide RIGTOOLS products to 500 drilling rigs on six continents and seven seas.

Quality assurance

RIGTOOLS Originals is a line of unique products and solutions providing easy-to-use safety tools and equipment where durability and quality is guaranteed.


Standard Hole Cover

Standard Hole Cover


Standard Hole Cover made of aluminum to prevent objects from falling down the well.

Facts

Made of aluminum.

OD is 30” with pins to fit in holes in rotary table.

Customized metal covers can be made on request.


Advantages

The Standard Hole Cover is lightweight yet durable quality.

No loose metal items are used.


Benefits

Hole Covers are easy and fast to install and remove from rotary table.

They fit tightly into rotary table and thereby prevent smaller items dropping into the well.


BACKSAVER Slips Lifter

BACKSAVER Slips Lifter


The ROUGHNECK BACKSAVER is a power slips lifter which eliminates the need of manual handling of heavy slips. It can be operated from the driller’s console or at a safe distance.


PONCHO Hole Cover

PONCHO Hole Cover


PONCHO Hole Cover made of tarpaulin to avoid dropped objects into the well doing completion jobs.


PITBULL Torque Tool

PITBULL Torque Tool


Many rigs are still equipped with manual mud pump fluid end caps. These caps are usually tightened and loosened by use of sledgehammer.

Facts

Made of stainless steel. Tailor-made to fit any fluid end caps.

Rigtools can also provide a hydraulic or pneumatic torque wrench fit for purpose.


Advantages

The PITBULL Torque Tool eliminates use of sledgehammer. Correct and controlled torque is applied when making up end caps.


Benefits

Use of sledgehammer is a potential hazard to personnel and causes accidents while handling mud pump fluid end caps. This hazard is eliminated by using PITBULL Torque Tool. In addition it is more gentle to the equipment.


Speedy Cleaners

Speedy Cleaners


All Speedy cleaning tools are designed to ease daily HP cleaning operations on
the drill floor. Depending on preference the tools can be used with HP water or air

Facts

5 x different specialized cleaning tools available. Made from high quality Stainless steel. Ensures HP Cleaning operations for various tubular handling tasks are performed in the most efficient manner.


Advantages

The operator using Speedy Cleaners spends only a few seconds to clean pin or box threads 360 degrees, Iron Roughneck dies or various wireline tools in one workflow


Benefits

Increase efficiency and reduces exposure of personnel in Red Zone.
The operator works in a safe distance with the tool intended for the specific operation.


Cabinet

RIGTOOLS supply a dedicated cabinet for storage of all 5 Speedy Cleaners and Quick Change Gun.*

In accordance with lean best practice everything has it’s place.

Made from high quality stainless steel.

 

Cabinet dimensions: 1500mm x 800mm x 200mm.

 

*tools are bought separately and are not included in Speedy cabinet price


The Speedy Family

Speedy Pin Cleaner (Also available with 90 degree and 45-degree bends)
– Efficient cleaning of DP Pin threads.
– 6 nozzles for 6 x faster cleaning of threads up to 6 5/8” FH.
Speedy Pin Cleaner XL (Also available with 90 degree and 45-degree bends).
– Extra Large Pin Cleaner for Casing threads up to 10 3/4”.
Speedy Die Cleaner
Optimized 120 degree nozzle angle for efficient removal of debris from all 3 x Iron Roughneck dies.
Speedy Box Cleaner
– Rotating nozzle for efficient cleaning of box threads.
– Optimized angle for removal of dope/debris from the thread root.
Speedy Cleaner
– Single nozzle for general cleaning activities.
Speedy Gun
– Quick release gun for change out of different Speedy Cleaner nozzles.
Speedy Cabinet
Contains the full set of Speedy cleaners.

Speedy Pin Cleaner

Speedy Pin Cleaner XL

Speedy Die Cleaner

Speedy Box Cleaner

Speedy Cleaner

Speedy Gun

Speedy Cabinet

We can provide a suitable HP Cleaner for your MONSOON Shaker Screen Washer / COBRA Wash & Dope Tool / TYPHOON Wiper / BHA Wash Tool / SPEEDY Gonzales Pin Cleaner.


RIGTOOLS Clamp

RIGTOOLS Clamp


When handling lifting subs homemade tools or straps are often used. Handling lifting subs in various ways have caused many incidents and pinched fingers.

Statements



MONSOON Shaker Screen Washer

MONSOON Shaker Screen Washer


The high level of safety in today's drilling operations requires special attention to clean work areas and mud exposures. To increase safety and prevent personnel being exposed to mud and chemicals, we have introduced the automatic MONSOON Shaker Screen Washer.

We can provide a suitable HP Cleaner for your MONSOON Shaker Screen Washer / COBRA Wash & Dope Tool / TYPHOON Wiper / BHA Wash Tool / SPEEDY Gonzales Pin Cleaner.


BHA Wash Tool

BHA Wash Tool


The high level of safety in today’s drilling operations around the world require special attention to
equipment. Most drilling rigs have fully automated derrick and pipe handling systems. In certain
regions the legislation prohibits personnel to work on the drill floor while the automatic pipe
handling machines are in use. But still we experience personnel using HP cleaners when BHA is
pulled through rotary.

Facts

The tool is tailor-made to fit on top of the diverter or bell nipple. It connects to the rig’s HP system or a special HP unit fit for purpose. Actuation of HP water can be done locally on the drill floor or remotely from driller’s cabin.

The BHA Wash Tool can be installed either with three legged sling or with the special made Running Tool.

BHA Wash Tool is welded in heavy stainless steel and in compliance with “Dropped Object Prevention Handbook”.
CE certification.
Welding certificate.


Advantages

Easy to install on top of diverter or bell nipple.
Improves safety on drill floor.
No risk of dropped objects.
No debris on drill floor or windows from using manual HP cleaning. All debris will be kept below rotary. Clean and tidy.
BHA will be pulled faster out of hole, no stops for manual HP cleaning.
Clean BHA when racking back or laying down on deck.


Benefits

BHA Wash Tool eliminates personnel using manual HP cleaners in Red Zone when BHA etc. is pulled through rotary.

No exposure to the danger of dropped objects or working close to remote operated machines on drill floor.

The tool only uses very limited water volume when HP cleaning the BHA.

Less time spent on housekeeping after tripping, fast moving to next operation, less flat spots on operational trends.


Reviews

We can provide a suitable HP Cleaner for your MONSOON Shaker Screen Washer / COBRA Wash & Dope Tool / TYPHOON Wiper / BHA Wash Tool / SPEEDY Gonzales Pin Cleaner.